Starting a new build 250 gal Reverse Flow

Discussion about Reverse Flow Smokers
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Re: Starting a new build 250 gal Reverse Flow

Post by The Czar » April 9th, 2013, 11:15 am

RC ...,.that is a Czarsism....

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Re: Starting a new build 250 gal Reverse Flow

Post by Rodcrafter » April 9th, 2013, 12:54 pm

Thanks, I think.


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Re: Starting a new build 250 gal Reverse Flow

Post by coma44 » May 29th, 2013, 2:00 pm

Sorry I have been lax on adding more updates. I have been very busy trying to finish this rig and keep my day job happy as things have been busy there too.

I have one pic from this weekend from my phone.

It has racks and reverse flow plates are finished.
IMG-20130528-00056.jpg
I have a question in chimney placement. I had some 5" pipe so using the pit calculator it gave me 48" length. I want to keep the over all height as low as I can so how low can I place the bottom of the chimney in the chamber?

Right now I was thinking that I may sink it to just above the bottom rack? Is this too low? will the flow get messed up and cause the chamber to soot out?


Let me know what you guys think.


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Re: Starting a new build 250 gal Reverse Flow

Post by Smokeone » May 29th, 2013, 4:48 pm

I wouldn't go that low. I prefer either top or or on the end at the top.


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Re: Starting a new build 250 gal Reverse Flow

Post by Clover Ridge Smokers » May 29th, 2013, 6:41 pm

I agree with Smokeone. Keep the stack high.


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Re: Starting a new build 250 gal Reverse Flow

Post by Gizmo » May 30th, 2013, 7:08 am

The stack OUTSIDE the cook chamber is all that counts towards the calculations. Keep it out the top for best ventilation and draw. Location has nearly no effect on flavor. If you want it to be short for clearance/transport etc. then make it unplug-able.
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Re: Starting a new build 250 gal Reverse Flow

Post by coma44 » May 30th, 2013, 9:25 am

Thanks guys I was worried about that.....I can make it two piece so it can be put through a 8 foot high door with out hitting. I have friends that run a truck repair shop they have all kinds of slip on pipes and collars that will make it work.


Once again I am glad I asked.


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Re: Starting a new build 250 gal Reverse Flow

Post by TuscaloosaQ » May 30th, 2013, 1:05 pm

you can go up to 6" and decrease the height also


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Re: Starting a new build 250 gal Reverse Flow

Post by coma44 » May 30th, 2013, 1:24 pm

"you can go up to 6" and decrease the height also"

That was the original plan. But the 5" was readily available with out ordering it (friends truck shop does not stock 6" exhaust pipe) and even if I have to make it 2 piece it will save me some money.


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Re: Starting a new build 250 gal Reverse Flow

Post by Gizmo » May 31st, 2013, 4:56 am

If you make a short sleeve for the inside with a cut down piece of the same pipe and let it stick out a couple inches then when you slide the sections together they won't mess with the finish on the outside of the stack (paint, etc.) …. just sayin' :D


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Re: Starting a new build 250 gal Reverse Flow

Post by coma44 » May 31st, 2013, 1:09 pm

I am thinking of using flanged exhaust pipe adapters on each side of the pipe.

Like this one
1597641.jpg
1597641.jpg (9.01 KiB) Viewed 166 times
With this style clamp.
1596637.jpg
1596637.jpg (8.45 KiB) Viewed 166 times
Then it is just one bolt and the stack can be taken off or re installed.


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Re: Starting a new build 250 gal Reverse Flow

Post by J.R.'s Butt Hutt » May 31st, 2013, 1:35 pm

Hey coma44,
What is the name of the manufacturer of those 5" exhaust pipe parts? Or do you have a website I could check out? Im looking at doing the same thing on my pit.

J.R.



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Re: Starting a new build 250 gal Reverse Flow

Post by coma44 » May 31st, 2013, 2:02 pm

The parts in the pictures are from NAPA store on line.

http://www.napaonline.com/

The 5" adapter part number is exh 41654 and the clamp it takes is exh 35500.

The guys I know that run the truck repair shop also have them so I have to price them both places to see what is best price.


I think it should work out great.


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Re: Starting a new build 250 gal Reverse Flow

Post by Frank_Cox » May 31st, 2013, 5:44 pm

awesome build coma!
Rick, I just now noticed your sig.... hahahaha!!! :beer: =))



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Re: Starting a new build 250 gal Reverse Flow

Post by Gizmo » June 1st, 2013, 4:43 am

Frank my wife/girlfriend said TMI … :oopssign:

Did I mention cutting a short (2") piece of pipe then slice out about a half inch of it's circumference? Use a large radiator clamp to compress it and slide back into your 5 inch pipe and you have a sleeve. Tack weld it in place - maybe evena touch of silicone. Compare that time and effort to those parts … just sayin' :D


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Re: Starting a new build 250 gal Reverse Flow

Post by coma44 » June 3rd, 2013, 6:20 am

Got some more done this weekend.

Big door on and hinges installed.
IMG-20130602-00058.jpg
Had a good day with the welder and no wind for once
IMG-20130602-00059.jpg
Calling a friend that sand blasts for a living to see if he wants to make some cash before I paint the monster.


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Re: Starting a new build 250 gal Reverse Flow

Post by coma44 » June 3rd, 2013, 6:27 am

"Did I mention cutting a short (2") piece of pipe then slice out about a half inch of it's circumference? Use a large radiator clamp to compress it and slide back into your 5 inch pipe and you have a sleeve. Tack weld it in place - maybe evena touch of silicone. Compare that time and effort to those parts … just sayin' :D"


That was the original plan but with my luck it would get loose and fall off or something with out a weld or silicone. I am planning to store this unit in one of the Shelter Logic shed in a box things and the door is 8 foot tall so I need be able to take it apart when I put the trailer away each time. If it was say once or twice a year take it apart.....well a small tack weld and slip it over the other pipe would be exactly what I do.


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Re: Starting a new build 250 gal Reverse Flow

Post by coma44 » June 5th, 2013, 5:47 am

Well the oven / vertical smoker is welded on and she has chimneys that can be taken apart with one nut each.

Kind of crappy cell phone pic.....
IMG-20130604-00062.jpg
Few small items to finish on the welding and fab work, sandblast her this weekend and paint it Monday.


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Re: Starting a new build 250 gal Reverse Flow

Post by The Czar » June 5th, 2013, 6:06 am

Wow...that is a good looking cooker! I bet you ready to start a fire and get some meat going!!!

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Re: Starting a new build 250 gal Reverse Flow

Post by Clover Ridge Smokers » June 5th, 2013, 6:53 am

Looks great. Can't wait to see more progress.


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Re: Starting a new build 250 gal Reverse Flow

Post by Smokeone » June 5th, 2013, 3:40 pm

:LG:

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Re: Starting a new build 250 gal Reverse Flow

Post by bluecatfish » June 5th, 2013, 9:51 pm

:LG: :needfood:



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Re: Starting a new build 250 gal Reverse Flow

Post by Rodcrafter » June 6th, 2013, 6:43 am

:LG:

Your doing a good job there, keep it up. You know towards the end, we always want to speed up the process.


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Re: Starting a new build 250 gal Reverse Flow

Post by coma44 » June 17th, 2013, 5:29 am

Well she got sand blasted and painted this weekend. It was a long haul for sure but worth it.

First coat
IMG-20130616-00068.jpg
First coat of KBS jet black High temp.
Fire box end.
IMG-20130616-00069.jpg
Fire box end
Rear view
IMG-20130616-00070.jpg
Rear view
Did not get any pictures of the blasting process as the phone was in the jeep the whole day.


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Re: Starting a new build 250 gal Reverse Flow

Post by coma44 » June 17th, 2013, 5:33 am

And the oven racks came out great too...
IMG-20130616-00072.jpg
Oven / Vertical Smoker


First fire is tonight after work. First cook tomorrow night if the weather holds.

Working out side this spring in New England has sucked, last spring and summer we could not get a drop of rain.....this year it rains almost every day!


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