Backwoods style build

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UFO8MyCow
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Backwoods style build

Post by UFO8MyCow » February 16th, 2014, 3:53 pm

My current smoker is a UDS I built a few years ago and I love it but it just doesn't have the capacity I wanted so a few weeks I got a wild hare up my butt about building a new smoker and after leaving some drawings laying around for the wife to conveniently find she gave me the approval I decided on a backwoods style because this year has been colder than I can remember here in Minnesota so I wanted something insulated and efficient. So after scouring the web for as many pics and build threads that I could find and set about at drawing up my own plans.

The cook chamber dimensions are 18" wide by 24" deep and 22" tall and currently has 6 racks spaced 3" apart. the firebox is 12" tall the charcoal basket is 16"x22"x8" and will hold about 35 lbs of Kingsford because I wanted to hold as much charcoal as possible so that I could smoke while I am at work for 12 hours and not have to ask the wife to refill the charcoal

The main framework is 2"x1" 14 gauge tubing the smoke stack is 4"x2" 11 gauge and the sheet metal is 16 gauge hot rolled (I should have spent the extra $5 on cold rolled) the rails, grate and charcoal box frame are all 3/4" angle iron all the material added up to 3 sheets of 16 gauge sheet 28 feet of 2"x1" tube 4 feet of 4"x2" tube and 90 feet of 3/4" angle and about 4 feet of 1"x1" tube. total cost for the build including steel,hardware, gaskets, and insulation came to about $500. Make sure you call around to check prices for youre steel the two places I checked were about 40% diffrence on cost.

I wasn't the best at remembering to take pics to document the build but i did take some. Sorry for the blurry pics but my phone is a POS.


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Here you can see the intake and the guru port I wanted to build in. the intake is a 2-1/2" coupling cut to 1-1/2" long and tack welded some flat bar to the back side and threaded to accept the 1/4-20 bolt on the back of the damper. Everybody told me to just use a 2" ball valve with an adapter but that would have added quite a bit of cost to the build and I also didnt want stuff sticking out the sides. I machined the inside of a pipe to 1.22" and welded it in to the side next to my other intake and made a kill plug for it and sice I dont have a guru yet I mad an adapter that will stay in my pitmaster iq110 and fit into the guru port.
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Re: Backwoods style build

Post by Smokeone » February 16th, 2014, 4:32 pm

Very nice, man! :LG:
You definitely put some thought and work in on this bute! I really like your ports! :kewl:


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Big T
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Re: Backwoods style build

Post by Big T » February 16th, 2014, 4:50 pm

:LG: :beer: :LG:


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Re: Backwoods style build

Post by Smurf » February 16th, 2014, 5:47 pm

Great looking smoker. :kewl:



UFO8MyCow
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Re: Backwoods style build

Post by UFO8MyCow » February 16th, 2014, 7:17 pm

Is it bad that I already want to build another one? this time I am thinking of something like a 24" square uds kinda like he frankenque, or maybe an offset or maybe both. My wife is not gonna like this.



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Re: Backwoods style build

Post by Gizmo » February 16th, 2014, 10:11 pm

That is some beautiful work there! :kewl:

What's the major machine in the first pic? :-B


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Tom_Heath
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Re: Backwoods style build

Post by Tom_Heath » February 16th, 2014, 10:16 pm

Really !!!

LOL I dont think I dont like you now...... You have some way to cool toys. J/K man, but I am jealous !!

Awesome build.
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Re: Backwoods style build

Post by DUAYNE B » February 16th, 2014, 10:41 pm

Very nice lookin, where do yu find the latches, I just bought all the metal to build something like that..... :LG: :LG:



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Re: Backwoods style build

Post by UFO8MyCow » February 17th, 2014, 12:28 am

The machine is a Bridgeport mill, it is basically a glorified drill press which I how I was using it to turn a 1" drill at about 90 rpm and it is not mine. I was able to build this at work in my time off so I had access to the mill a Lathe 48" brake cold cut saw plasma cutter welder and lots of other goodies.

as for the latches you can get them on ebay there are 2 styles one is offset like that the ones that I have and there is also a lower profile type.

like mine
http://www.ebay.com/itm/Replacement-...=item5656684c5

low profile
http://www.ebay.com/itm/LATCH-WITH-S...item3cd41808ec



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Re: Backwoods style build

Post by Rodcrafter » February 17th, 2014, 7:22 am

:LG: :LG:

You did good work on that rascal!!!!!!!!!!!


Current Smokers: Backyard RF Offset and Hybrid RF Offset trailer rig with Cowboy cooker and fish fryer, always room for more........

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Re: Backwoods style build

Post by Grabber70Mach » February 19th, 2014, 8:38 am

Very nice.

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DanOQ
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Re: Backwoods style build

Post by DanOQ » July 8th, 2016, 11:27 pm

I just joined this site and saw your awesome smoker. What kind of insulation did you use?



UFO8MyCow
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Re: Backwoods style build

Post by UFO8MyCow » July 8th, 2016, 11:32 pm

I used 1" ceramic insulation. It works ok but I found out that 1" fiberglass panels would have been better.



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Re: Backwoods style build

Post by dportz87 » July 9th, 2016, 3:48 am

:LG:


do not second guess your self

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Re: Backwoods style build

Post by Rodcrafter » July 9th, 2016, 7:37 am

I would let you winter that smoker here in Florida so its not out in the snow.


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