DP GF with cut file.

Also called Stump's Clone.
Mgraves
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DP GF with cut file.

Post by Mgraves » April 13th, 2018, 9:43 am

Started this build a month ago. I really just wanted to build a smoker using a cut file and plasma table. The table is JD2 Mad 4x4 water table. Its max cut is 51"x52” pushing the limits of what this table can cut. LIMITS; it would be possible to cut the side of the water table. Some of the sheet metal is 50" long. The cut file was nicely done, everything labeled which work out great.

I am not promoting this plasma table; it is really cool. This seems like the place to share a love of building smokers and how they get built. So I will share some information on the build and the table. Being a forum I welcome question, suggestion. I believe in hands-on learning, learning by doing.

Being in public education has given me access to some cool tools, that not everyone will have access to. Students learn to run CAD, design, program parts and how to cut them out on the table. We still cut parts out like we had a good old farm\home shop, students learn several methods. That being said this is a learning project for students.
Attachments
IMG_5323.jpg
This is the JD2 Mad marking system. It has marker, laser, engraver and the plasma torch on it. I am not a expert, but these are really cool feature.
IMG_5324.jpg
So here you can see the Smokerbuilder design team, labled each part. I used what the team had in the cut file. Made it layer in cad. Then was able to use the marker to write the name of each part before cutting it out.



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Re: DP GF with cut file.

Post by JKalchik » April 13th, 2018, 9:52 am

:golfclap:

Are you in Industrial Arts education?


"Measure with micrometer, mark with chalk, cut with fireaxe." Ted M., USCG (ret)
"Smoked pork. It belongs in me." Giles L

Mgraves
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Re: DP GF with cut file.

Post by Mgraves » April 13th, 2018, 10:00 am

JKalchik wrote::golfclap:

Are you in Industrial Arts education?
Vo-Agriculture Teacher



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Re: DP GF with cut file.

Post by JKalchik » April 13th, 2018, 11:27 am

That explains the farm shop comment. Hope you've got good students. If you don't mind my asking, what part of the country are you in?

Wish we had anything like that when I was growing up. About the best we had was an oxy/acetylene torch and a tombstone welder. Now my brother (he's got the family farm) has a big red MIG and a TIG welder, hasn't sprung for a plasma cutter. He's getting his cherry tanks out of stainless steel now, no painting mild steel.


"Measure with micrometer, mark with chalk, cut with fireaxe." Ted M., USCG (ret)
"Smoked pork. It belongs in me." Giles L

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Re: DP GF with cut file.

Post by Rodcrafter » April 13th, 2018, 3:18 pm

:LG:


Current Smokers: Backyard RF Offset and Hybrid RF Offset trailer rig with Cowboy cooker and fish fryer, always room for more........

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Re: DP GF with cut file.

Post by Mgraves » April 16th, 2018, 11:48 am

Everyone likes pictures. Here are a few of the table working. I had the table label everything. Then cut out the parts.
Attachments
IMG_5325.jpg
The files came nested on a 4x8 sheets, So some time was spent, layering everything to cut on a 4x4. It was a great have a cut file. Saved a lot of time.
IMG_5327.jpg
IMG_5328.jpg
IMG_5329.jpg
IMG_5330.jpg
Lots of parts. Being a water table I spread everything out to dry.
IMG_5331.jpg
Part names make it easy to find parts.



Mgraves
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Re: DP GF with cut file.

Post by Mgraves » April 16th, 2018, 11:53 am

JKalchik wrote:That explains the farm shop comment. Hope you've got good students. If you don't mind my asking, what part of the country are you in?

Wish we had anything like that when I was growing up. About the best we had was an oxy/acetylene torch and a tombstone welder. Now my brother (he's got the family farm) has a big red MIG and a TIG welder, hasn't sprung for a plasma cutter. He's getting his cherry tanks out of stainless steel now, no painting mild steel.

Missouri same as Frank Cox. I have never met Frank in person, but love using homegrown plans. He has always been very helpful on the phone.



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Re: DP GF with cut file.

Post by Big T » April 16th, 2018, 4:32 pm

That's a pretty sweet set up that you have there.


Measure Twice.....Cut Three Times.

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Re: DP GF with cut file.

Post by Pete Mazz » April 17th, 2018, 5:04 am

:yth:


If it's tourist season, how come I can't shoot 'em?

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Re: DP GF with cut file.

Post by Mgraves » April 18th, 2018, 8:37 am

Here are a few more pics.
Attachments
IMG_5318.jpg
IMG_5321.jpg
In this pic. The cross members are in the incorrect location. Inside upper cross member had to be moved, for correct placement of the fire box.
IMG_5332.jpg
More panels cut and marked.



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Re: DP GF with cut file.

Post by ajfoxy » April 18th, 2018, 9:17 pm

Question... is the lettering not going to show up after it is painted? Or is it light enough to sand out?


Learning generally boils down to "Repetition or the avoidance of pain", some people learn by doing, some by watching and some just have to pee on the electric fence.

Whether you think that you can, or that you can't, you are usually right. Henry Ford

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Re: DP GF with cut file.

Post by Mgraves » April 24th, 2018, 2:15 pm

ajfoxy wrote:Question... is the lettering not going to show up after it is painted? Or is it light enough to sand out?
Good question. The lettering is permanent marker so it should clean off during paint prep. Also, any of the panels with lettering that can be faced in towards insulation will be.



Mgraves
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Re: DP GF with cut file.

Post by Mgraves » April 24th, 2018, 2:27 pm

few more pics! Is there a way to rotate pics?
Attachments
IMG_5321.jpg
Frame
IMG_5508.jpg
Top
IMG_5509.jpg
side
IMG_5510.jpg
firebox
IMG_5586.jpg
firebox.
IMG_5587.jpg
IMG_5588.jpg
Ash/ Firebox.
IMG_5589.jpg
bottom
IMG_5590.jpg
test fit outside top



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Re: DP GF with cut file.

Post by Frank_Cox » April 24th, 2018, 4:22 pm

Looks great brother!
Love the marker on your table

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Re: DP GF with cut file.

Post by ajfoxy » April 24th, 2018, 5:44 pm

ajfoxy wrote:
Question... is the lettering not going to show up after it is painted? Or is it light enough to sand out?


Good question. The lettering is permanent marker so it should clean off during paint prep. Also, any of the panels with lettering that can be faced in towards insulation will be.
Ah, no problem then. Permanent marker comes off with methylated spirits so you should be good to go. Interesting that you have a marker pen and a scribe. Very clever.


Learning generally boils down to "Repetition or the avoidance of pain", some people learn by doing, some by watching and some just have to pee on the electric fence.

Whether you think that you can, or that you can't, you are usually right. Henry Ford

Mgraves
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Question???

Post by Mgraves » April 26th, 2018, 10:34 am

Little more progress.
Planning on running 1/2 pipe from ditial control modafication box, into the cook chamber. Is 1/2 I.D. pipe enough to run probs into cook chamber?

Thanks for any input!
Attachments
IMG_5591.jpg
IMG_5592.jpg
test fitting
IMG_5607.jpg
IMG_5631.jpg
IMG_5632.jpg
IMG_5838.jpg
mod for some kind of digital control
IMG_5839.jpg



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Re: DP GF with cut file.

Post by Rodcrafter » April 30th, 2018, 7:59 am

:beer: :LG: :beer:


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Re: DP GF with cut file.

Post by ajfoxy » April 30th, 2018, 5:44 pm

1/2 ID should be fine if not too long (to get bent probes through). Of course it would also depend on how many you want to feed through. Good idea to run a test prior to drilling and welding etc.


Learning generally boils down to "Repetition or the avoidance of pain", some people learn by doing, some by watching and some just have to pee on the electric fence.

Whether you think that you can, or that you can't, you are usually right. Henry Ford

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Re: DP GF with cut file.

Post by Frank_Cox » April 30th, 2018, 6:26 pm

Looking good buddy!!!
yep, 1/2" is fine... shorter the better! :beer:



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Re: DP GF with cut file.

Post by Big T » April 30th, 2018, 7:52 pm

:LG:


Measure Twice.....Cut Three Times.

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Re: DP GF with cut file.

Post by Texasbowhunter » May 1st, 2018, 11:46 am

Looks really nice...
Coming along nicely...



Mgraves
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End of the year projects holding up smoker build!

Post by Mgraves » May 11th, 2018, 9:10 am

Been away for a couple weeks but been busy.

Few of the projects holding up production of Smoker. Been focused on getting projects done by the end of the school year. Enjoy a little non-smoker eye candy.
Attachments
IMG_5898.jpg
Fire pit
IMG_5900.jpg
IMG_5902.jpg
IMG_5903.jpg
IMG_5905.jpg
horse saddle and tack rack
IMG_5906.jpg
IMG_5910.jpg
IMG_5911.jpg



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Re: DP GF with cut file.

Post by JKalchik » May 11th, 2018, 10:35 am

Wow.... Those octagonal firepits look very nice.


"Measure with micrometer, mark with chalk, cut with fireaxe." Ted M., USCG (ret)
"Smoked pork. It belongs in me." Giles L

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Re: DP GF with cut file.

Post by Pete Mazz » May 12th, 2018, 5:03 am

:yth:


If it's tourist season, how come I can't shoot 'em?

Don't speak the language? Try this: Smoker Terminology

Try my SmokerBuilder Calculators

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Back to work!

Post by Mgraves » May 21st, 2019, 8:22 pm

Back to work on what I really love building!
Attachments
49956B7C-D2DD-438C-BEBE-0A759C9DD2EF.jpeg
Welding on bottom
F3455D50-D6B4-463A-9535-0799F7EAA9A9.jpeg
Drain
9FD493A2-1F1B-4FE6-B40C-9639FD072F63.jpeg
New toy for shop. 40 inch break
576DE3B0-A4A2-4B56-9AC6-19D4EA199BDF.jpeg
Putting break to work fabing corners.



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